HMC PREMEDICAL and MACOSTA MEDITEA were born
in Mirandola and in Medolla, “plastic valley”, close at mayor
worlwide manufactures in the biomedical, with the intent to
respectively supply a qualified and an efficient service of raw
material’s workmanship for injection, extrusion and blowing,
practicing professionalism and matured individual competences
as collaborators in local firms leaders in the sectors.
Primarily operating in the technical sector, HMC PREMEDICAL
and MACOSTA MEDITEA have developed a business
philosophy that aimed to supply a complete service to the
customers of technical support and, following directly the
development of the biomedical industry, local reality in strong
expansion, in the years they have matured and deepened
specific sectorial competences that have allowed them to
activate well soon own lines of production.
In the last year the company HMC PREMEDICAL has found
two important commercial and production agreements: the
first in the middle of 2008 throught the officially purchase
of MEDITEA shares and the second in the middle of 2011
throught the officially purchase of MACOSTA. In this last date
was also been effected a merger between MACOSTA and
MEDITEA.
All the energy were destinated into the production infact during the join of all production departments, were made some investaments in new technology supports, increasing the capacity and intensifying quality controll, being able to satisfy always more and more customer’s requests.
The group has a commune and modern technicalcommercial
office that, availing itself of competent staff, of an
equipped laboratory, of advanced software supports and of
modern technologies (CAD-CAM, rapid prototypation etc.),
it is able with the maximum reservation, to study, to design,
to analyze and test any product, component and/or finished
product, and to follow the customer in the search and in the
development of every technical and commercial demand
he ask for, collaborating and integrating with his resources,
guaranteeing assistance and consultation since the first
evaluations.
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On the occasion of preliminary meetings at the customer are
analyzed manufacturing conditions, functional finality, limits
and operational risks of use, other technical aspects, such as
ergonomic, safety and certification ones, possible assemblages
and finishes, demands of managerial character and economic
objective, to elaborate then, technical-aesthetics solutions and
to propose plains of job and economic evaluations for:
• planning and/or codesigner 2D and 3D of the product
• engineering and industrialization of the product
• prototypation of verification with possible corrective changes of the models 3D
• analysis and selections of the qualified plastic materials
• execution risk analysis, evaluation of the usage limits of and definition of the safety coefficients
• drafting and press instructions
• certification and CE mark
• design and construction of moulds and pilot matrixes of preseries and/or development for injection, blowing and extrusion
• design and construction of moulds and definitive matrixes of production for injection, blowing and extrusion
• moulding, injection, extrusion and blowing in clean room class 100.000
• partial assemblages on board press, extrusion lines or blowing machines in clean room class 100.000
• assemblages with ultrasonic machine in clean room class 100.000
• assemblages and automatic and/or manual gluings realized in clean room class 100.000
• post-moulding aesthetical finishes on the product (serigrafies, galvanic treatments, paintings, etc.)
• personalized packaging in clean room class 100.000
• ETO or GAMMA - RAY sterilizations
• warehousing with planned deliveries
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All the productive activities are managed and assigned based
on specific competence on the different operative units, with
the maximum spirit of collaboration and so that to guarantee
the supply of the products in quality, times and costs abreast of
the expectations and the demands of the customers.
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The injection moulding area occupies an area of 1.500 mq,
all in checked areas class 100.000, and it has n° 44 horizontal
presses with strength of closing from 45 to 280 tons, n° 2
“baby” machines optimal to realize prototype and sample
series.
The extrusion area occupies an area of 1.000 mq, all in checked
areas class 100.000, and it has n° 10 lines of production with
extruders of screw diameter from 23 to 90 mm, able to realize a
vast range of tubes of different sizes and materials.
The two assemblage and packaging areas occupies a total
area of 1.000 mq, all in checked areas class 100.000, and
they have different automatic and/or automated machines and
equipments, with ultrasonic welding machines and packaging
machines.
The process of sterilization is performed by qualified and certified national suppliers. All the phases of the productive process, beginning from the acquisition of the order until the shipment of the finished product, are managed and developed according to tested procedures, through the support of managerial software perfectly interfaced with the quality system and through the aid of advanced instruments of measure and testing such as optic and digital profiles projectors, optic and digital microscopes, dynamometers, durometers, pressure and vacuum pumps, ovens, spectrophotometers, etc. All the productive process therefore are developed and managed in regime of certification. The products are qualitatively controlled during the whole productive process, with frequent and accurate controls, according to specific and programmed procedures, that are defined and/or arranged with the customers. The raw materials, the semi-finished products waiting for assemblage and the finished products ready to be delivered sterile and not sterile, are stocked into specific warehouses with a general area of 10.000 mq.
